Simulation Services
At Predictive Engineering, we leverage over 25 years of expertise in finite element analysis (FEA) and computational fluid dynamics (CFD) to deliver precise and reliable simulation solutions for a wide range of industries, including aerospace, automotive, marine, and energy. Our proven track record includes optimizing designs for everything from submarines to satellites, ensuring structures meet stringent safety and performance requirements. Specializing in complex engineering challenges such as fatigue life assessments, seismic analysis, and dynamic stress evaluation, we provide cost-effective, validated solutions that empower our clients to innovate with confidence.
With a focus on accuracy and efficiency, our team applies advanced tools like LS-DYNA, Simcenter Femap, and STAR-CCM+ to simulate real-world conditions and improve product design. Whether you need stress, vibration, or thermal-fluid analysis, our simulation services ensure your products are fit for service, minimizing redesigns, and enhancing performance.

With 3 decades of proven experience, Predictive Engineering delivers expert finite element analysis (FEA) consulting and simulation services with proven success in a number of different industries. From NQA-1 nuclear components and offshore drilling systems to wind turbines and submarine stress and buckling analysis, our simulations are validated, reliable, and customized to your application. Our experience using Simcenter Femap/Nastran spans a wide variety of industries including aerospace, defense, heavy equipment, and renewable energy and our FEA solutions are engineered to meet rigorous safety, reliability, and compliance standards. Some of our specialties include detailed stress analysis, vibration and fatigue analysis, nonlinear contact modeling, impact analysis and thermal analysis for critical assemblies.

Our CFD consulting services are backed by decades of experience in solving real-world flow and thermal challenges for critical applications such as hydroelectric spillways, space communications, data center cooling, and combustion systems. Our work is grounded in physics, validated against experimental and field data, and tailored to each client's design-to-production pipeline. Whether you're optimizing aerodynamic performance, modeling particle dispersion, or improving thermal management in electronics, our computational fluid dynamics experts ing Star-CCM+. Browse our extensive case study archive to see our CFD simulation expertise in action.

At Predictive Engineering, we specialize in high-fidelity nonlinear and transient dynamic simulations using LS-DYNA. We’ve helped clients across aerospace, military, medical, and consumer products accurately simulate extreme real-world conditions such as burst containment, drop testing, hyperelastic seal design, and fracture analysis all before a single prototype is built. Whether you need to simulate shock loading, component failure, or nonlinear plastic behavior, our digital models help you reduce physical prototyping and ensure compliance to industry codes. With a decades-deep toolbox of validated models and code mastery, we bring your most demanding analysis challenges into clear, testing and data-backed focus.

Over the last 30 years, Predictive Engineering has provided simulation services to tackle some of the most complex applications of ASME BPVC Section VIII "Design-by-Analysis" specifications. Our team specializes in stress, fatigue, and buckling simulations for high-stakes applications using ASME Section VIII, Divisions 1, 2, and 3. With Simecenter Femap/Nastran, we have experience evaluating thick-walled nuclear vessels to assessing the fatigue life of heat exchangers under extreme differential thermal loads to ensure they meet the strictest review standards. By blending ASME BPVC requirements with high-accuracy modeling and customized tools, we hel p classify vessels as “fit-for-service,” often avoiding costly redesigns and ensuring projects pass the most critical engineering reviews.